Logo: PillAerator
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High-tech for modern process air
 

Technology

The PillAerator is a compact turbo compressor developed especially for aerobic processes. With state of the art technology the PillAerator raises the bar for energy efficiency and reliability

Low Energy Consumption
A magnetic bearing alone is not a guarantee for an energy efficient turbo blower. Thanks to its gas-tight and water-cooled motor, the PillAerator reaches an efficiency of up to 84 %.

Reliability
The contact-free and lube-oil-free magnetic bearing operates completely wear-free. The maintenance for the PillAerator is reduced to the simple exchange of the filters.

Smart Controlling and Measuring

The PillAerator Control is an essential part of the energy efficiency. It ensures an operating mode of the turbo blower with the best efficiency for the process. The contiuous speed controll enables a speed range from 0 to up to 30,000 rpm. Moreover, the PillAerator is equipped with a fully automatic Anti-Surge-System.

Via the touch-panel all operating parameters can be checked at the machine. The Profibus DP and analogue interfaces connect the PillAerator with the SCADA. The following values are continuously monitored by the PillAerator:

  • Volume Flow
  • Pressure Increase
  • Shaft Power
  • Temperatures
  • current operating point
  • System-Check
  • Differential Pressure at the Intake Filter
  • Operating Hours

The language of the controll is of course the language of the end customer.

Type Overview

The 200 HP and 400 HP series - The right PillAerator for every specification

PillAerator, turbo compressors with magnetic bearing drives.

The 200 HP series for a volume flow up to 8.000 m³/h and the 400 HP series for up to 17,000 m³/h. There are three PillAerator models within each of the two performance series. Due to the different impeller designs of the drive units, each model provides different pressure and flow rates.

Performance range of the 200 HP Series:

PillAerator, turbo compressors with magnetic bearing drives.
The 300 HP series consists of the PillAerator HP 4000, MP 6000 & LP 8000
PillAerator, turbo compressors with magnetic bearing drives.
Measured at standard conditions
Medium: Air
Inlet pressure 1.013 bar/14.7 PSIA
Inlet temperature: 20 °C / 68 °F
Density : 1,204 kg/m³

 

 

Performance range of the 400 HP Series:

The most economic aeration for waste water treatment plants and process air
The 400 HP series consists of the PillAerator HP 9000, MP 12000 & LP 14000
PillAerator, turbo compressors with magnetic bearing drives.
Measured at standard conditions
Medium: Air
Inlet pressure 1.013 bar/14.7 PSIA
Inlet temperature: 20 °C / 68 °F
Density : 1,204 kg/m³

Special Equipment

magnetic bearing turbo compressor

Air Conditioning Unit

With the right air conditioning unit, the PillAerator  meets the climatic challenges of hot regions, whether in the tropics or in an extreme and dusty desert climate. Smooth operation can be guaranteed up to an ambient temperature of 55°C.   

The air conditioning works by air circulation. Contaminations of dirt particles or corrosion due to high humidity and other external environmental influences are prevented.

For further options please contact our Sales Department.

Process Air
External air conditioning unit for cool temperatures
inside the PillAerator

The BrainBox

For applications where several PillAerators are operated together, our sequence control unit the BrainBox is deployed. With this in-house developed sequence system, it is possible to always have the ideal compressor combination. Not only the individual compressors are started or stopped, depending on the demand, the BrainBox always finds the ideal efficiency for all machines. This creates a unique combination of performance, energy-efficiency and flexibility.

  • Always the ideal compressor combination
  • Ensures the highest efficiency at all times
PillAerator, turbo compressors with magnetic bearing drives.